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NEW CLUCH AND CRUNCHING REVERSE

Last post Thu, Jul 24 2008 2:07 AM by flashbsd. 5 replies.
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  • Tue, Jul 22 2008 2:27 PM NEW CLUCH AND CRUNCHING REVERSE

    dubaudio1
    Golf IV GTI 1.8T 20v AUM 150PS
    • Joined on Thu, Feb 8 2007
    • Location: London
    • Posts 160
    • Not Ranked

     Hi i have just pick up my car from garage as they put new vr6 clutch with lighted (5.8kg) vr6 flywheel. everything was very smooth, the clutch feel very,very light but my issue are :

    1. i need to press the clutch right to the end to put any gear and when relisting the clutch just about 20mm the clutch is fully relisted.

    2. when putting revers it`s crunching (bang) and moving the whole car .it never ever happened before so i know something is wrong.

    what could they do wrong?  any ideas?

    thanks

    Indigo Blue 1.8T AUM l Beige Leather l R32 Steering Wheel l R32 Air Vents l R32 Front Brakes l Pillar Revo Boost Gauge l AMD Remap l Black Daimond VR6 Cluch / VR6 Lightened Flywheel 5.8KG l CAI l Forge 007 DV l Powerflex Dog Bone Bush l Fk Coilovers l Whiteline rear ARBl RS4 Replicas / Toyo TR-1l Angel Eyes l HID 6000k l DTM Mirrors l Crystal Rear Lights l Kamei Grill l Pioneer DEH 9800 BT l Diamond Audio S600s Front and Rear l Bazooka 8" Sub l
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  • Tue, Jul 22 2008 2:40 PM Re: NEW CLUCH AND CRUNCHING REVERSE

    cjrobbo
    Mk4 Models
    • Joined on Thu, Apr 3 2008
    • Location: Manchester
    • Posts 149
    • Not Ranked

     i don`t know about the clutch but i thought all golfs crunch when going into reverse, the only way i know to stop this is to put it into first then into reverse that works for me hope this helps cj

    Golf SETDI 90bhp -- 17""s Momo GTRs -- L.E.D black back lights -- Hella Cellis Halo Headlights-- K&N Panel Filter -- Reiger gear knob -- blue alarm led -- black b pillars -- blue calipers --
  • Tue, Jul 22 2008 7:06 PM Re: NEW CLUCH AND CRUNCHING REVERSE

    turbotechnique
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Sun, Mar 30 2008
    • Location: staffordshire
    • Posts 249
    • Not Ranked

    Sounds like the clutch isnt disengaging fully, because it shouldnt crunch when engaging reverse, if you select 2nd gear before engaging reverse and it still grinds then it's as definetly not disengaging, always engage reverse slow then if it does ever grind your not using much force to put it in with.

    Possible causes is that they may not have bled the slave cylinder properly, really you need to used a power bleeder to bleed it properly, you can buy then from halfords around £16 and it connects to the brake res and forces brake fluid under air pressure supplied by your wheel or spare wheel.

    You then just connect a brake bleeding hose to the clutch slave nipple and open it watch for air bubbles and one it flows clear tighten the slave nipple back up, and disconect the bleeder from the brake res, i've not used one yet but i'd think when you take it off brake fluid will overflow from the res and go everywhere so get ready with some coths, and you clutch should now work normal.

    It may be the clutch but before replacing clutch master cylinder and or having the box taken off to see if theres a problem with the clutch, try bleeding the thing first.

    1999 mk4 golf 1.8T agu, current mods - standard panal filter / drilled air box, custom code stage 1 remap, with 4 bar fuel pressure reg, new 288mm brake discs with mintex pads.
    Future mods - turbo back jettex exhaust, silicon turbo intake pipe, forge split-r valve, lowering kit, & them some nice 18 inch wheels with 225 width tyres.

  • Wed, Jul 23 2008 12:41 AM Re: NEW CLUCH AND CRUNCHING REVERSE

    dubaudio1
    Golf IV GTI 1.8T 20v AUM 150PS
    • Joined on Thu, Feb 8 2007
    • Location: London
    • Posts 160
    • Not Ranked

    turbotechnique:

    Sounds like the clutch isnt disengaging fully, because it shouldnt crunch when engaging reverse, if you select 2nd gear before engaging reverse and it still grinds then it's as definetly not disengaging, always engage reverse slow then if it does ever grind your not using much force to put it in with.

    Possible causes is that they may not have bled the slave cylinder properly, really you need to used a power bleeder to bleed it properly, you can buy then from halfords around £16 and it connects to the brake res and forces brake fluid under air pressure supplied by your wheel or spare wheel.

    You then just connect a brake bleeding hose to the clutch slave nipple and open it watch for air bubbles and one it flows clear tighten the slave nipple back up, and disconect the bleeder from the brake res, i've not used one yet but i'd think when you take it off brake fluid will overflow from the res and go everywhere so get ready with some coths, and you clutch should now work normal.

    It may be the clutch but before replacing clutch master cylinder and or having the box taken off to see if theres a problem with the clutch, try bleeding the thing first.

    i thing this might be the caseas the cluch is brand new black diamond one. i`ll call them today and see what they say. as i sed i never ever have this problem before so it`s not as every mk4 got this problem.

    thanks

    Indigo Blue 1.8T AUM l Beige Leather l R32 Steering Wheel l R32 Air Vents l R32 Front Brakes l Pillar Revo Boost Gauge l AMD Remap l Black Daimond VR6 Cluch / VR6 Lightened Flywheel 5.8KG l CAI l Forge 007 DV l Powerflex Dog Bone Bush l Fk Coilovers l Whiteline rear ARBl RS4 Replicas / Toyo TR-1l Angel Eyes l HID 6000k l DTM Mirrors l Crystal Rear Lights l Kamei Grill l Pioneer DEH 9800 BT l Diamond Audio S600s Front and Rear l Bazooka 8" Sub l
  • Thu, Jul 24 2008 1:42 AM Re: NEW CLUCH AND CRUNCHING REVERSE

    cjrobbo
    Mk4 Models
    • Joined on Thu, Apr 3 2008
    • Location: Manchester
    • Posts 149
    • Not Ranked

    as i sed i never ever have this problem before so it`s not as every mk4 got this problem.

     http://uk-mkivs.net/forums/thread/1324579.aspx 

    just looks like alot of people have a problem with them then?

     

    Golf SETDI 90bhp -- 17""s Momo GTRs -- L.E.D black back lights -- Hella Cellis Halo Headlights-- K&N Panel Filter -- Reiger gear knob -- blue alarm led -- black b pillars -- blue calipers --
  • Thu, Jul 24 2008 2:07 AM Re: NEW CLUCH AND CRUNCHING REVERSE

    flashbsd
    • Joined on Tue, Mar 22 2005
    • Location: England
    • Posts 487
    • Not Ranked

     

     Is the selector correctly adjusted? There may be something fouling on the selector making it difficult to freely select the gear.

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