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uk-mkivs » Technical Community » D.I.Y Guides and How to Instructions. » How to fit a USB socket into your cigarette lighter.

How to fit a USB socket into your cigarette lighter.

Last post Thu, Jun 18 2009 6:41 PM by seventynine. 26 replies.
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  • Sun, Jan 13 2008 12:42 PM How to fit a USB socket into your cigarette lighter.

    Imagewerx
    Golf IV GTI 1.8 20v AGN 125PS
    • Joined on Wed, Feb 8 2006
    • Location: Crawley,West Sussex
    • Posts 17,885
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    All of my music now is played from a Flash drive via a USB adaptor plugged into my Pioneer DEH-P9400MP (and as you can now get 2Gb for just £7.99 that will hold 500 songs that has to be goodSmile),but rather crudely installed (I use the term “installed” very loosely),as the female end of the USB cable was just left floating about in the cubby hole underneath the headunit,so following on from an idea I got from a link posted up by Neil (Old no7),as a non smoker it was time to put the always redundant cigarette lighter socket to good use again.

     

    The whole assembly is held in by one Torx T20 screw under the ashtray itself,undo this and push it forward a litltle bit,and then lift up and slide backwards to get it out,when out you should see this lot.

     

     

    Now comes the trickiest part of the job,separating the various bits.it’s difficult to describe but it involves several small flat bladed screwdrivers,and releasing the various locking lugs at the same time,the two in the sides of the metal sleeve,and some in the orange plastic part through slots in the metal sleeve.

     

     

    Grip the sleeve CAREFULLY in a vice and drill out the centre rivet,this won’t take long as it’s only brass which is very soft.

     

     

    This is what you’ll be left with once you’ve separated all the parts.

     

     

    This needs to filed out to the size of the USB connector using a flat bladed file.I found that a 15mm Snap On long reach socket was a perfect fit inside so that I could do the vice up nice and tight to hold it properly while filing it.

     

     

    It needs to as snug a fit as possible to hold it steady while the glue sets,I was lucky as the Pioneer USB lead has a nice soft rubber case on it,so file a VERY LITTLE bit at a time and keep trying the plug until it needs some effort to push it in.

     

     

    After keying both the surfaces with some coarse emery cloth,hot glue the two together with the Flash drive in place to make sure it all lines up properly,and then when you realise it now won’t go back in the orange plastic bit because you’ve put too much glue on,take a Stanley knife and take most of it off again.

    This is what it should look like when you’re finished,I had about 5-6mm of it protruding into the bottom of the sleeve.

     

     

    As I left my soldering iron at work,I wrapped a piece of wire around the earth contact on the side of the bulb holder (the black in the photo),and cut down a small spade crimp to connect to the other side (grey/red wire in photo),and then re-assemble in the order of :- orange plastic sleeve,metal sleeve and finally the bulb holder.Put some more hot glue around the back of the USB connector,and a couple of male spade crimps on the ends of the wires that can now be pushed into the connector that used to be plugged into the lighter socket,in my case black went to brown,and grey/red went to grey/blue.

     

     

    Put the whole lot back into its rightful home,put the T20 screw back in again,push the old Nokia car kit extension speaker that is now plugged into your portable sat. nav. back into where the ashtray used to be,push your Flash drive into its new home,and look really smug as you did all this in less than an hour.

    The good thing about this type of system is that I can plug any type of USB memory storage device into it (card readers to play music from Compact Flash,SD,or MMC cards),and also ANY MP3 player that has a USB connection,so not just i-Pods but also Zen,Archos or even just portable HDDs or anything else you can think of without any risk of the unwanted noise that most of the other portable music player adaptors will add to the sound.

     

     

    Chris.

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  • Sun, Jan 13 2008 12:55 PM Re: How to fit a USB socket into your cigarette lighter.

    Rustynuts
    • Joined on Sun, May 29 2005
    • Location: North Yorks.
    • Posts 2,622
    • Top 150 Contributor

    Nice idea, and excellent work aswell. Looks way more professional when the job's done properly, eh.Yes

    What's the speaker next to it doing?
     

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  • Sun, Jan 13 2008 1:04 PM Re: How to fit a USB socket into your cigarette lighter.

    dlaporte
    Golf IV 1.4 16v AKL 75PS
    • Joined on Tue, Jan 16 2007
    • Location: London(Home) & Nottingham(Uni)
    • Posts 874
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    top job and good idea too
  • Sun, Jan 13 2008 1:13 PM Re: How to fit a USB socket into your cigarette lighter.

    old_n07
    Golf IV GTTDI 1.9 ASZ 130PS
    • Joined on Fri, Feb 3 2006
    • Location: Stafford - ish
    • Posts 8,160
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    I'll have to do mine now Chris as mine is "installed" like yours was Stick out tongue

    Neil

  • Sun, Jan 13 2008 1:55 PM Re: How to fit a USB socket into your cigarette lighter.

    Imagewerx
    Golf IV GTI 1.8 20v AGN 125PS
    • Joined on Wed, Feb 8 2006
    • Location: Crawley,West Sussex
    • Posts 17,885
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    Rustynuts:

    Nice idea, and excellent work aswell. Looks way more professional when the job's done properly, eh.Yes

    What's the speaker next to it doing?
     

    Thank you.......

    Imagewerx:

    Put the whole lot back into its rightful home,put the T20 screw back in again,push the old Nokia car kit extension speaker that is now plugged into your portable sat. nav. back into where the ashtray used to be,push your Flash drive into its new home,and look really smug as you did all this in less than an hour.

    Chris.

  • Sun, Jan 13 2008 1:59 PM Re: How to fit a USB socket into your cigarette lighter.

    Rustynuts
    • Joined on Sun, May 29 2005
    • Location: North Yorks.
    • Posts 2,622
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    Aha. I just look at pictures usually. Must learn to read more.Embarrassed
    Images : 1 image only, 400 X 125 pixel limit and file size not exceeding 75kb (click for example)
    and / or
    Text: No more than three lines of text of size 12 (normal forum font size). For text of font size 12 and above there is a one-line limit.

  • Sat, Jan 19 2008 6:23 AM Re: How to fit a USB socket into your cigarette lighter.

    phil~
    Bora S 1.6 16v AUS 105PS
    • Joined on Sat, Nov 24 2007
    • Posts 29
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    Nice work Chris, I want to try this myself but I just went and had a look at how the ashtray assembly comes out and I can't find the torx screw you mention. do I have to take the centre console appart first to get to this screw?

  • Sat, Jan 19 2008 8:55 AM Re: How to fit a USB socket into your cigarette lighter.

    old_n07
    Golf IV GTTDI 1.9 ASZ 130PS
    • Joined on Fri, Feb 3 2006
    • Location: Stafford - ish
    • Posts 8,160
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    The ash tray liner comes out with a pull then the torx screw is underneath and then the whole assembley can be removed Yes

    Neil

  • Sat, Jan 19 2008 1:57 PM Re: How to fit a USB socket into your cigarette lighter.

    phil~
    Bora S 1.6 16v AUS 105PS
    • Joined on Sat, Nov 24 2007
    • Posts 29
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    Thanks Neil, i'll have another go tomorrow Yes
  • Tue, Feb 3 2009 8:57 PM Re: How to fit a USB socket into your cigarette lighter.

    charles_mckendrick
    Golf IV GTI 2.0 8v APK 115PS
    • Joined on Tue, Dec 23 2008
    • Location: London
    • Posts 390
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    nice one, good little modification for all the non smokers out there

  • Wed, Feb 4 2009 3:54 AM Re: How to fit a USB socket into your cigarette lighter.

    hickey
    • Joined on Sun, Jun 1 2008
    • Posts 16
    • Not Ranked

    Rather than changing the whole function of the lighter, is there a way a usb can be taken from the wiring then routed elsewhere i.e. glovebox. Also, do you need to change the power of the lighter source if using it for charging usb devices?

  • Wed, Feb 4 2009 5:40 AM Re: How to fit a USB socket into your cigarette lighter.

    Imagewerx
    Golf IV GTI 1.8 20v AGN 125PS
    • Joined on Wed, Feb 8 2006
    • Location: Crawley,West Sussex
    • Posts 17,885
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    hickey:

    Rather than changing the whole function of the lighter, is there a way a usb can be taken from the wiring then routed elsewhere i.e. glovebox. Also, do you need to change the power of the lighter source if using it for charging usb devices?

    The USB socket is on a flying lead that's about a metre long,so yes it can go anywhere it will reach.

    There's more than enough current available at the lighter socket to power anything up to and including electric fan heaters,so a USB charger will be a walk in the park.

    Chris.

  • Wed, Feb 4 2009 6:10 AM Re: How to fit a USB socket into your cigarette lighter.

    leach76
    Golf IV GTI 1.9 ARL 150PS
    • Joined on Sat, Nov 10 2007
    • Location: sheffield
    • Posts 887
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     Good work that mate reght idea,i know probably been asked a thousands times but can you link up an mp3 player etc with standard stereo? if so whats needed and how much of a job is it?


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  • Wed, Feb 4 2009 6:46 AM Re: How to fit a USB socket into your cigarette lighter.

    Macca26567
    Golf IV GTTDI 1.9 ASZ 130PS
    • Joined on Wed, May 14 2008
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     Leach i was about to ask the same question !

    Mike

  • Wed, Feb 4 2009 7:03 AM Re: How to fit a USB socket into your cigarette lighter.

    leach76
    Golf IV GTI 1.9 ARL 150PS
    • Joined on Sat, Nov 10 2007
    • Location: sheffield
    • Posts 887
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    Macca26567

    well if he answers me you better not dare read it !!! Big Smile


    A3 2.0TURBO QTRO S-LINE,I-POD KIT,GIAC MAP 260BHP,LCR SPLITTER
    Facebook:Paulie L Walnuts(sheffield network)PS ID : philleach
    MADE BY THE DEVIL,DROVE BY A GOD!!!!
  • Wed, Feb 4 2009 10:19 AM Re: How to fit a USB socket into your cigarette lighter.

    Bogg
    Bora SE TDI 1.9 ASZ 130PS
    • Joined on Wed, Dec 3 2008
    • Posts 325
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    I use an xcarlink to connect up a usb socket / line in socket to my gamma stereo. Mounted in glovebox, but you could then use a usb extension into the lighter socket if you wanted.

  • Thu, Feb 5 2009 4:14 AM Re: How to fit a USB socket into your cigarette lighter.

    hickey
    • Joined on Sun, Jun 1 2008
    • Posts 16
    • Not Ranked

    Hi Imagewerk, so how would i actually do this then? I would want to take out the lighter to expose the wires, connect a usb to the wires and route this to the glovebox, then put the lighter back in place so that still works too.

    Cheers

  • Thu, Feb 5 2009 1:04 PM Re: How to fit a USB socket into your cigarette lighter.

    Imagewerx
    Golf IV GTI 1.8 20v AGN 125PS
    • Joined on Wed, Feb 8 2006
    • Location: Crawley,West Sussex
    • Posts 17,885
    • Top 10 Contributor

    hickey:

    Hi Imagewerk, so how would i actually do this then? I would want to take out the lighter to expose the wires, connect a usb to the wires and route this to the glovebox, then put the lighter back in place so that still works too.

    Cheers

    If you just need 12 volts then you can take it from anywhere,the ISO loom at the back of the radio would be easier.

    Chris.

  • Mon, Feb 9 2009 2:30 PM Re: How to fit a USB socket into your cigarette lighter.

    hickey
    • Joined on Sun, Jun 1 2008
    • Posts 16
    • Not Ranked

    Cheers Chris, Ill give that a go.

  • Tue, Feb 10 2009 7:44 AM Re: How to fit a USB socket into your cigarette lighter.

    satykulli
    • Joined on Wed, Dec 31 2008
    • Posts 106
    • Not Ranked

    thats a sweet touch mate

  • Tue, Feb 10 2009 7:49 AM Re: How to fit a USB socket into your cigarette lighter.

    Chris_Wales
    Bora Sport 1.9 ARL 150PS
    • Joined on Mon, Jan 8 2007
    • Location: North Wales
    • Posts 3,288
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    That should be under cool mods for skint people.

    Myself i'd go for usb in the armrest as i have the touareg torch up front.

    Chris

    Bora Sport TDI PD??? - CR Stage 2
  • Tue, Feb 10 2009 8:45 AM Re: How to fit a USB socket into your cigarette lighter.

    East Ender in 1.8T
    Golf IV GTI 1.8T 20v AUM 150PS
    • Joined on Sun, Oct 1 2006
    • Location: London
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    i ought to try this.. It looks slick mate....top stuff! Veesh
    STOLEN 12/09/2009 RIP.......


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  • Sat, Feb 14 2009 3:39 AM Re: How to fit a USB socket into your cigarette lighter.

    bains
    Golf IV V6 4motion 2.8 24v AUE 204PS
    • Joined on Thu, Oct 25 2007
    • Location: crewe
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     Just a thought, how about making use of one of the spare blanking plates where heated seat switches should go, (near the air vents) cut one of those up correctly and bobs your uncle! Get a Funk button fitted to operate the sound from the boot, job done!

    Mobile Car Detailing + Fault code reads available northwest area PM for details =)

  • Fri, Feb 20 2009 12:58 AM Re: How to fit a USB socket into your cigarette lighter.

    Golf V5 Moderator
    Golf V GT TDI 2.0 140PS
    • Joined on Tue, Apr 30 2002
    • Location: Newcaste upon tyne
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    Nice little mod Chris

    if anyone abit shy about taking there ashtary apart thers one on ebay for sale for you to do the mod to

    http://cgi.ebay.co.uk/Vw-Golf-Mk4-Front-ash-Tray_W0QQitemZ290297451369QQcmdZViewItemQQptZUK_CarsParts_Vehicles_CarParts_SM?hash=item290297451369&_trksid=p4634.c0.m14

    Life is only what u make it, Make it VW

    There are No Stranger,s here just Friends that have Never Met
  • Fri, Feb 20 2009 2:26 AM Re: How to fit a USB socket into your cigarette lighter.

    old_n07
    Golf IV GTTDI 1.9 ASZ 130PS
    • Joined on Fri, Feb 3 2006
    • Location: Stafford - ish
    • Posts 8,160
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    Golf V5:

    Nice little mod Chris

    if anyone abit shy about taking there ashtary apart thers one on ebay for sale for you to do the mod to

    http://cgi.ebay.co.uk/Vw-Golf-Mk4-Front-ash-Tray_W0QQitemZ290297451369QQcmdZViewItemQQptZUK_CarsParts_Vehicles_CarParts_SM?hash=item290297451369&_trksid=p4634.c0.m14

    Now that wouldn't be a bit of self promotion going on there would it Jimmy Whistle

  • Fri, Feb 20 2009 11:42 AM Re: How to fit a USB socket into your cigarette lighter.

    Golf V5 Moderator
    Golf V GT TDI 2.0 140PS
    • Joined on Tue, Apr 30 2002
    • Location: Newcaste upon tyne
    • Posts 1,991
    • Top 200 Contributor

    old_n07:

    Golf V5:

    Nice little mod Chris

    if anyone abit shy about taking there ashtary apart thers one on ebay for sale for you to do the mod to

    http://cgi.ebay.co.uk/Vw-Golf-Mk4-Front-ash-Tray_W0QQitemZ290297451369QQcmdZViewItemQQptZUK_CarsParts_Vehicles_CarParts_SM?hash=item290297451369&_trksid=p4634.c0.m14

    Now that wouldn't be a bit of self promotion going on there would it Jimmy Whistle

     

    well Whistle Whistle Whistle

     

    LOL

    Life is only what u make it, Make it VW

    There are No Stranger,s here just Friends that have Never Met
  • Thu, Jun 18 2009 6:41 PM Re: How to fit a USB socket into your cigarette lighter.

    seventynine
    • Joined on Tue, Apr 14 2009
    • Posts 34
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    i did that instead and kept my cigarette lighter for plugging stuff into Big Smile

     

    using gamma HU with connects2 device.

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