Awesome GTI Store

uk-mkivs » Technical Community » D.I.Y Guides and How to Instructions. » How to modify and fit a Beetle Turbo gear knobs/gaiter

How to modify and fit a Beetle Turbo gear knobs/gaiter

Last post Sat, Feb 27 2010 4:06 PM by old_n07. 15 replies.
Sort Posts:
Previous Next
Page 1 of 1 (16 items)
  • Sun, May 11 2008 4:05 AM How to modify and fit a Beetle Turbo gear knobs/gaiter

    jaybv6
    Golf IV GTI 1.9 ARL 150PS
    • Joined on Wed, Nov 15 2006
    • Location: Reading, Berkshire
    • Posts 383
    • Not Ranked

    I thought I'd do the following guide on how to fit the popular Beetle Sport Gear Knob and gaiter.  I bought this as an alternative to the usual R32 and anniversary gear knobs you can find out there.  I bought mine from www.gti-bits.co.uk who's service was excellent Big Smile.  I apologies in advance for some blurred pics, my son kept fiddling with the camera between pics and I did not notice that he'd set it to manual focus till later Sad.  This guide has been written to aid in fitting this item and as such in using this guide I take no responsibility for any breakages or damage done to your vehicle in the fitment of this item Indifferent.

     

    This is the actual item I order and fitted prior to any modification

    The Beetle Gear knob is stapled to a plastic base as shown below

    This is not a direct fit for the Golf so needs to be modified to fit.

    First thing to do is to remove the plastic base,  I did this using a number of picks and flat blade screwdrivers being careful not to damage the gaiter.  Patients is needed as the staples are very hard to remove.

    Remove the current gear knob from your car as you will need a part of the old gaiter to use in the new gaiter.  I just cut away my old gaiter to begin with as it was wrecked to begin with.  However if you want to keep your original one it's probably best not to do what I did.

    The current gear gaiter has an elasticated bottom and is held onto plastic base.  Remove the bottom of the gaiter from the plastic base and pull up.  This will reveal the collar of the gear knob (see below).

     

    You need to loosen or remove this clip ( arrowed in the picture below).  The best way I found of doing this was to use a set of pincers but use a tool you feel comfortable with and tat won;t damage any of the components.  Once removed the gear knob will just lift off.

    You should be left with the gear knob and gaiter free from your car, or in my case just the gaiter.

    We will now concentrate on removing the elasticated bottom of the old gaiter for fitment into the new gaiter.  Look very closely at the bottom of the gaiter and you will see that it is stitched.  Using a pick, knife or needle pick at the stitching until it comes loose, start removing the stitching. This will reveal the the elasticated spring that we need to fit to the new gaiter.

    Keep on removing the stitching, which will take a while, and you eventually end up with an item that is basically a spring.

    Take the spring and place it in the crease of the new Gaiter, the crease left by the old plastic mount that was removed.

    The next bit is time consuming and you can make it as neat or as crude as you like.  You'll need a sharp sowing needle and some black thread, the stronger the better.  if you've got a sewing machine then that would be ideal.  The idea is to sew the spring into the crease of the gaiter as neat as possible.  It's fiddly and can be a pain as the spring will need stretching whilst swewing in order for it it fit.  But the finished article should look something like this.

    The Gear knob and gaiter are no ready for fitting.  Just slide the gear knobover the gear shaft (it can only go on one way) and secure using the new circlip (supplied with the Knob and gaiter).  The best way to fit the bottom of the gaiter to the plastic base is the remove the plastic base.  This pulls out, be careful not to break it,  Fit the front of the gaiter first (end nearest the ashtray) and refit the plastic base.  Once the plastic base has been fitted stretch the rest of the gaiter over the base. 

    And here is the finished article.

    I hope you find this article of some use.

     

    VAG-COM 805.0, Hex Can (can do latest Mk V's) around the Reading/Berkshire area. Diagnostics, Fault code clearance, 0-60 and quarter times, data logging for Beer Tokens.
  • Sponsored Links
  • Sun, May 11 2008 4:20 AM Re: How to modify and fit a Beetle Turbo gear knobs/gaiter

    afro gti
    Golf IV GTTDI 1.9 ASZ 130PS
    • Joined on Sat, Oct 6 2007
    • Location: East London
    • Posts 4,538
    • Top 50 Contributor

     Nice lil how to here mate wish I would've had it when I fitted mine a few weeks ago I'm sure many people will find it very useful Idea



    Got more lows, need arches rolled

  • Thu, May 15 2008 3:09 AM Re: How to modify and fit a Beetle Turbo gear knobs/gaiter

    Neilsq
    • Joined on Mon, Apr 28 2008
    • Posts 46
    • Not Ranked

     My gaitor never came with the springy spring, so I've trimmed it slightly and just stapled it back in place.

    It was just stapled straight to the black plastic base and over the top of that was a chrome surround (GT TDI 150).

  • Thu, May 15 2008 3:30 AM Re: How to modify and fit a Beetle Turbo gear knobs/gaiter

    Chris_Wales
    Bora Sport 1.9 ARL 150PS
    • Joined on Mon, Jan 8 2007
    • Location: North Wales
    • Posts 3,277
    • Top 75 Contributor

    B*llocks :(

    I used my original gaitor! lol ahh well....

    Chris.

    Bora Sport TDI PD??? - CR Stage 2
  • Thu, May 15 2008 4:40 AM Re: How to modify and fit a Beetle Turbo gear knobs/gaiter

    jaybv6
    Golf IV GTI 1.9 ARL 150PS
    • Joined on Wed, Nov 15 2006
    • Location: Reading, Berkshire
    • Posts 383
    • Not Ranked

    Neilsq:

     My gaitor never came with the springy spring, so I've trimmed it slightly and just stapled it back in place.

    It was just stapled straight to the black plastic base and over the top of that was a chrome surround (GT TDI 150).

    looks like someone previously fudged it before you bought the car.

    VAG-COM 805.0, Hex Can (can do latest Mk V's) around the Reading/Berkshire area. Diagnostics, Fault code clearance, 0-60 and quarter times, data logging for Beer Tokens.
  • Thu, May 15 2008 4:47 AM Re: How to modify and fit a Beetle Turbo gear knobs/gaiter

    VR6Rich
    Bora V6 4motion 2.8 24v 204PS
    • Joined on Tue, Jan 10 2006
    • Location: Bristol/W-S-M, UK
    • Posts 2,064
    • Top 200 Contributor

    jaybv6:

    Neilsq:

     My gaitor never came with the springy spring, so I've trimmed it slightly and just stapled it back in place.

    It was just stapled straight to the black plastic base and over the top of that was a chrome surround (GT TDI 150).

    looks like someone previously fudged it before you bought the car.

    Nope, if you have the chrome surround then the gaitor is stapled to the black plastic surround to provide a flat surface for the chrome surround to fit over.  Whereas on yours I suspect you have a lip which the elasticated bottom of the gaitor fits over.

  • Thu, May 15 2008 4:52 AM Re: How to modify and fit a Beetle Turbo gear knobs/gaiter

    Chris_Wales
    Bora Sport 1.9 ARL 150PS
    • Joined on Mon, Jan 8 2007
    • Location: North Wales
    • Posts 3,277
    • Top 75 Contributor

    Them ones come in bora's too. Softer leather and look tidier.

    Chris.

    Bora Sport TDI PD??? - CR Stage 2
  • Tue, May 20 2008 10:14 AM Re: How to modify and fit a Beetle Turbo gear knobs/gaiter

    Neilsq
    • Joined on Mon, Apr 28 2008
    • Posts 46
    • Not Ranked

     yeah the leather was a lot softer and thinner, but was worn and embarrasing. Looks the b0ll0cks now. cheers for the walk through helped loads!

  • Wed, Aug 6 2008 3:56 PM Re: How to modify and fit a Beetle Turbo gear knobs/gaiter

    richtung
    Golf IV V6 4motion 2.8 24v BDE 204PS
    • Joined on Sat, Dec 29 2007
    • Location: Manchester
    • Posts 327
    • Not Ranked

    Hi Guys,

    Im just about to do this for my 4Mo - mine has the chrome surround. In my case, do i just unpick the staples from the beetles plastic surround and remove it, pick the staples from the 4Mo plastic surround and then re-staple it to the beetle gaitor and mate it back up with the 4Mo chrome surround?

    Cheers

    Richard

    V6 4Motion - why wait for the V-Tec to kick in?

    18" OZ Ultrleggeras / R32 suspension / R32 Dogbone mount / Milltek Unresonated exhaust/ ST3 Remap / R32 Xenons / Cotton Green Filter / R32 Spoiler and skirts / R32 Interior / R32 ARB's / TT short shifter / S3 Lower Strut Brace

  • Wed, Aug 6 2008 5:16 PM Re: How to modify and fit a Beetle Turbo gear knobs/gaiter

    old_n07
    Golf IV GTTDI 1.9 ASZ 130PS
    • Joined on Fri, Feb 3 2006
    • Location: Stafford - ish
    • Posts 8,135
    • Top 25 Contributor

     You will need to trim a bit off the bottom of the gaitor Richto get it to fit well but that is what I did with mine

    Neil

  • Wed, Aug 6 2008 5:25 PM Re: How to modify and fit a Beetle Turbo gear knobs/gaiter

    mr_wigster
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Mon, Nov 6 2006
    • Location: Bristol
    • Posts 9,669
    • Top 10 Contributor
  • Thu, Sep 11 2008 6:04 AM Re: How to modify and fit a Beetle Turbo gear knobs/gaiter

    Thars
    • Joined on Sun, Aug 20 2006
    • Posts 160
    • Not Ranked

     btw do they do a 5 speed version?

  • Sat, Feb 27 2010 3:49 PM Re: How to modify and fit a Beetle Turbo gear knobs/gaiter

    Stokie_Mac
    • Joined on Thu, Jul 30 2009
    • Location: Stoke-On-Trent
    • Posts 263
    • Not Ranked

    NICE..

    Yes

    Wish these werent so Expensive & i would get one then..

     

     

    Be LOYAL..
    Be PROUD..
    Be STOKE!!..
  • Sat, Feb 27 2010 3:55 PM Re: How to modify and fit a Beetle Turbo gear knobs/gaiter

    old_n07
    Golf IV GTTDI 1.9 ASZ 130PS
    • Joined on Fri, Feb 3 2006
    • Location: Stafford - ish
    • Posts 8,135
    • Top 25 Contributor

     How much are they now, I think they were nid £20's when I got mine

  • Sat, Feb 27 2010 4:02 PM Re: How to modify and fit a Beetle Turbo gear knobs/gaiter

    Stokie_Mac
    • Joined on Thu, Jul 30 2009
    • Location: Stoke-On-Trent
    • Posts 263
    • Not Ranked

    Im sure they are about £55 now Neil..

    No

    Be LOYAL..
    Be PROUD..
    Be STOKE!!..
  • Sat, Feb 27 2010 4:06 PM Re: How to modify and fit a Beetle Turbo gear knobs/gaiter

    old_n07
    Golf IV GTTDI 1.9 ASZ 130PS
    • Joined on Fri, Feb 3 2006
    • Location: Stafford - ish
    • Posts 8,135
    • Top 25 Contributor
Page 1 of 1 (16 items)
© uk-mkivs.net/uk-mkvs.net