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Spawns build thread! K03s rebuild pics inside!

Last post Sun, Feb 21 2010 1:57 PM by spawn. 65 replies.
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  • Mon, Jan 19 2009 1:59 PM Spawns build thread! K03s rebuild pics inside!

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

    well i thought its time to do a thread for my car!

    i bought it oct 08, pretty much std.

    apart from new rs4 18'', anni front splitter and bumper vents. lowered on coilovers.

    in the last couple of months ive added a green cotton filter, n75h valve, stage 1 remap, 007p.

    more to come soon.

     

     

    at the beach!! bloody freezin!! wsm!

     


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








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  • Mon, Jan 19 2009 2:07 PM Re: spawns gti

    Joey Pineapplez
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Fri, May 19 2006
    • Location: waterford
    • Posts 167
    • Not Ranked

     Very nice indeed. I really like the ride height. How much is it lowered by.?

    test
  • Mon, Jan 19 2009 2:12 PM Re: spawns gti

    C7KWC
    Golf V GT Sport TDI 2.0 140PS
    • Joined on Wed, Jun 11 2008
    • Location: Derbyshire
    • Posts 821
    • Top 500 Contributor

    Nice Yes  Loving the Wheels, they really suit that colour.  What beech did you go on?

    MFD2 Sat Nav, Leather, Armrest, R32 Gear Knob, R32 Aluminium Ashtray, R32 Rear Lights, Highline Comp, Votex Rear, Metal Pressed Plates

    http://uk-mkivs.net/forums/t/278035.aspx
  • Mon, Jan 19 2009 2:16 PM Re: spawns gti

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

     cheers not sure how low it is?, it was really low when i got it!

    didnt even have collars on rear coilovers..

    since then ive fitted the collars set them at the lowest they will go and matched the fronts. it sits nice now, and handles alot better!

     


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








  • Mon, Jan 19 2009 2:18 PM Re: spawns gti

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

     pics were on western-super-mare beach last sunday.. cold wasnt the word.lol


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








  • Mon, Jan 19 2009 2:23 PM Re: spawns gti

    dubya_vee
    Golf IV GTI 25th Anni 1.9 ARL 150PS
    • Joined on Fri, Feb 8 2008
    • Location: Mid-Wales
    • Posts 565
    • Not Ranked

     Ahhh, Western Super Donkey as we call it in work! That is one smart motor, always admire in your sig. I think the wheels suit the Golf more than the RS$. Are they reps or do they bolt straight on like the TT's do?

    #181 Anni, Black Pearl PD150
    Tornado MKII 144BHP 8v
    Tornado Red MKIII Driver
  • Mon, Jan 19 2009 2:30 PM Re: spawns gti

    tgorman
    Golf IV 1.4 16v AXP 75PS
    • Joined on Sun, Jul 27 2008
    • Location: Bournemouth
    • Posts 2,350
    • Top 150 Contributor

     looks good Smile

    when does the turbo kick in with the h valve ?

    MY 1.8T - Lets Just Say Its Not Standard SOLD

    HYBRID LCR - Up For Sale
    http://uk-mkivs.net/forums/p/292285/1935595.aspx#1935595
  • Mon, Jan 19 2009 3:22 PM Re: spawns gti

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

     wheels are reps..

    boost comes in low down!


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








  • Sun, May 17 2009 1:29 PM Re: spawns gti

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

     

     Thought i would update my build thread..

    done quite a few things and slowly getting her how i want!

    fitted a yarrow rear strut brace 2day, and also some net optic bits.

    couple of months ago fitted a alpine IDA-X100 which is a mint piece of kit.

    got loads more planned as my car is coming off the road for a full engine rebuild pretty soon, and maybe K03s upgrade!

     

     

     


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








  • Wed, May 20 2009 6:29 PM Re: spawns gti

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

     thought i would add sum engine bay pics..

     

     

     


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








  • Wed, May 20 2009 6:32 PM Re: spawns gti build thread!

    kyle1b1
    Golf IV 1.6 16v BCB 105PS
    • Joined on Sun, May 3 2009
    • Location: leeds
    • Posts 1,347
    • Top 500 Contributor

    smack my bitch up !!!!!!!!!!!!!!!!!!!

    nice carYes

  • Wed, May 20 2009 6:34 PM Re: spawns gti build thread!

    raitkens83
    Golf IV GTI 25th Anni 1.9 ARL 150PS
    • Joined on Fri, Feb 6 2009
    • Location: Perthshire, Scotland
    • Posts 3,018
    • Top 100 Contributor

    Loving the motor mate, Looks good. What front upper strut brace is that?


    25TH Anniversary GTI No.1701
  • Wed, May 20 2009 6:36 PM Re: spawns gti build thread!

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

    lol.. cant beat sum prodigy!

    downloaded all their albums the other nite! 


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








  • Wed, May 20 2009 6:39 PM Re: spawns gti build thread!

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

    raitkens83:

    Loving the motor mate, Looks good. What front upper strut brace is that?

    its one off ebay.. think theres sum on there at the moment like it?

    i was going to spray the ends a different colour?

    dont know if it looks ok?


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








  • Wed, May 20 2009 6:41 PM Re: spawns gti build thread!

    raitkens83
    Golf IV GTI 25th Anni 1.9 ARL 150PS
    • Joined on Fri, Feb 6 2009
    • Location: Perthshire, Scotland
    • Posts 3,018
    • Top 100 Contributor

     Yeh i think it looks good, Ive been looking for lower and upper strut braces today. I had a feeling that it was the omp one wrapped in something. Do you have a link for it mate?


    25TH Anniversary GTI No.1701
  • Wed, May 20 2009 6:53 PM Re: spawns gti build thread!

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

    raitkens83:

     Yeh i think it looks good, Ive been looking for lower and upper strut braces today. I had a feeling that it was the omp one wrapped in something. Do you have a link for it mate?

    here u go dude


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








  • Wed, May 20 2009 6:54 PM Re: spawns gti build thread!

    raitkens83
    Golf IV GTI 25th Anni 1.9 ARL 150PS
    • Joined on Fri, Feb 6 2009
    • Location: Perthshire, Scotland
    • Posts 3,018
    • Top 100 Contributor

    spawn:

    raitkens83:

     Yeh i think it looks good, Ive been looking for lower and upper strut braces today. I had a feeling that it was the omp one wrapped in something. Do you have a link for it mate?

    here u go dude

     

    Cheers mateYes


    25TH Anniversary GTI No.1701
  • Wed, Jun 17 2009 2:45 PM Re: spawns gti build thread!

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

     ok time for a update, ive had a problem with smoking on idle for a while, and also pinking. maybe the 2 are linked? the engine has done 140k so i thought it was time for a rebuild so here goes.

    list of things to be replaced and to do.

     

    timing belt kit.

    water pump.

    headset/bolts

    rebuild head/skim.

    stainless exhaust manifold.

    piston rings.

    big end shells/bolts.

    saikou michi catch can.

    delete carbon canistor.

     

    all comments welcome!!


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








  • Sat, Jun 20 2009 6:53 PM Re: spawns gti build thread!

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

     well picked up head and pistons etc today.. so on with the rebuild!

     

     

    should get the head on and timed all up 2moz, and maybe even running?

    shame about exhaust manifold, its completely different, i was told it would fit a golf???? not sure what it will fit?

    gotto spray cam cover aswell..!


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








  • Fri, Jun 26 2009 6:38 PM Re: spawns gti build thread!

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

     ok update, been really busy with new job, but finally finished rebuild!

     


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








  • Sat, Jun 27 2009 12:51 PM Re: spawns build thread! (engine rebuild now on!) pics of finished build!

    Y3MWS
    Golf IV GTTDI 1.9 ASZ 130PS
    • Joined on Mon, May 5 2008
    • Location: NEWCASTLE UPON TYNE
    • Posts 79
    • Not Ranked

     alot of work went in there mate, hope u will be pleased with the results

  • Sun, Jun 28 2009 12:53 PM Re: spawns build thread! (engine rebuild now on!) pics of finished build!

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

     yer m8 well pleased, saving up for gt28rs now...lol


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








  • Mon, Jul 27 2009 4:56 PM Re: spawns build thread! more pics and update! [H]

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

     quick update.. added BMC CDA!

    unsure what to do next engine wise?

    k03s, k04 or save for gt28rs????

    im bored of power now (200bhp approx)

    its quick, but im after more!..lol

    ideally want 250-350 bhp and a k03s isnt going to do this? one option could be k03s hybrid??

     


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








  • Sun, Aug 2 2009 3:09 PM Re: spawns build thread! more pics and update! [H]

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

     Got sum more goodies this weekend Milltek and 4mo rear valance..

    try and fit sumtime this week.. so pics to follow!

     


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








  • Sun, Aug 2 2009 3:21 PM Re: spawns build thread! more pics and update! [H]

    Dave J
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Thu, May 15 2003
    • Location: The Saarf East
    • Posts 1,401
    • Top 500 Contributor

    Hey, that exhaust looks familiar Wink

    Good luck with the fitting - hope it matches to your DP ok. Made such a difference when I first had a milltek fitted to mine - was great to hear an exhaust note!

    Should look sweet when fitted Yes

     

    2000 1.8t - improved in everyway since leaving Wolfsburg!
  • Sun, Aug 2 2009 3:30 PM Re: Spawns build thread! update and new pics..

    motionlee
    Golf IV V6 4motion 2.8 24v BDE 204PS
    • Joined on Sat, Jan 10 2009
    • Location: Rochdale
    • Posts 2,210
    • Top 150 Contributor

    good work with the engine pal, was the old rings seized in ?

    not known the 1.8t to do this, done a few 1.4 16v as they are common as 

  • Sun, Aug 2 2009 3:41 PM Re: spawns build thread! more pics and update! [H]

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

    Dave J:

    Hey, that exhaust looks familiar Wink

    Good luck with the fitting - hope it matches to your DP ok. Made such a difference when I first had a milltek fitted to mine - was great to hear an exhaust note!

    Should look sweet when fitted Yes

     

     

    yer cheers m8!..lol

    fitted valance 2nite, going to source sum clamps and get it on in the week.. should look sweet!


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








  • Sun, Aug 2 2009 3:45 PM Re: Spawns build thread! update and new pics..

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

    motionlee:

    good work with the engine pal, was the old rings seized in ?

    not known the 1.8t to do this, done a few 1.4 16v as they are common as 

     

    wasnt seized m8, was burning oil on tick over and pinking on boost!

    turns out valve stem seals were worn and had massive build up of carbon on tops of piston which highered compression and lead to the pinking..

    all sweet now and flys!! goes so much better!


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








  • Sun, Aug 2 2009 4:47 PM Re: Spawns build thread! update and new pics..

    VR6Rich
    Bora V6 4motion 2.8 24v 204PS
    • Joined on Tue, Jan 10 2006
    • Location: Bristol/W-S-M, UK
    • Posts 2,070
    • Top 150 Contributor

    That BMC CDA looks familiar Big Smile

    Looking forward to seeing where you're going to take this next mate Yes

  • Sun, Aug 2 2009 4:55 PM Re: Spawns build thread! update and new pics..

    markiecat
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Sun, May 17 2009
    • Location: woodbrige, uk
    • Posts 107
    • Not Ranked

     looking good mate, got do some engine bay work to mine soon

  • Sun, Aug 2 2009 9:40 PM Re: Spawns build thread! update and new pics..

    adam1.8t
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Mon, Feb 27 2006
    • Location: London
    • Posts 310
    • Not Ranked

    nice work mate, id save up for gt28 or ihi vf22?

  • Sun, Aug 9 2009 4:27 PM Re: Spawns build thread! update and new pics..

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

     well had a busy weekend got exhaust fitted at local garage. took them 2.5hrs!! the milltek system wasnt the same size as my decat pipe so they had to weld in a larger bore pipe.. but all done! loving it, has made loads of difference all round!

    also fitted a new pair of mintex front discs, mine were flipped..lol

    going to book it in for rolling road next few weeks, just to see what powers it at?  heres a few pics!!

     


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








  • Sun, Aug 9 2009 4:35 PM Re: Spawns build thread! update and new pics..

    Dent Reform
    Golf IV V6 2motion 3.2 24v BHE supercharged
    • Joined on Tue, Feb 28 2006
    • Location: God's Country
    • Posts 12,155
    • Top 10 Contributor

    Personally i would save hard and buy a GT28 RS kit rather than faff around with crap OEM gear that just cracks at the sight of heat

    was working on my mates KO3S/KO4 VRS the other day and the waste gate housing was screwed and cracked all over the shop, that came from turbo dynamics Sad

     

    The Elite 24v VR6 Club: Member #424 charged as well


  • Sun, Aug 9 2009 4:41 PM Re: Spawns build thread! update and new pics..

    VR6Rich
    Bora V6 4motion 2.8 24v 204PS
    • Joined on Tue, Jan 10 2006
    • Location: Bristol/W-S-M, UK
    • Posts 2,070
    • Top 150 Contributor

    Looking good mate Yes

  • Sun, Aug 9 2009 5:28 PM Re: Spawns build thread! update and new pics..

    spawn
    Golf IV GTI 1.8T 20v AGU 150PS
    • Joined on Tue, Sep 30 2008
    • Location: wiltshire
    • Posts 1,457
    • Top 500 Contributor

     cheers rich, my misses thinks theres to many different noises now, what with the BMC, DV36, Milltek and the odd flame out the back...hehe

    really pleased with it all.. and Dent reform yep proberly will go gt28rs way. gotto be done!..lol


    CC-tuning stage 1, 18'' RS4's, Coilovers, 3'' downpipe, Decat, Milltek system, Bailey DV36, Samco, Forge, Autobahn88,
    225 TT fuel pump, Saikoimichi Type 951, BMC CDA, G60/VR6 combo, K03s fitted, waiting for remap!
    MY BUILD THREAD
    FACEBOOK








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